Storage Virtualization makes Asian Paints Agile
A case study on Virtualization in ManufacturingReader ROI
Executive Summary
Caught between an IT roadmap and a SAP upgrade, Asian Paints decided to revamp its storage infrastructure and create a better SAN platform. The result? A stable infrastructure with better user experience and disk capacity that will last for at least the next 24 months.
As the largest paint company in India and Asia's third-largest, the Rs 4,400-crore organization grappled with low server utilization rates at its datacenter. The company needed to move all its data - but its three existing SAN arrays were unable to deliver the performance that the growing business demanded and were on the verge of running out of space. Asian Paints' SAN products were fast approaching their end-of-life and the support terms with the vendor were up for renegotiation.
Manish Choksi, CIO and chief of corporate strategy at Asian Paints, could easily plug more storage into the SAN, but he chose to fix the root of the problem since they realized they needed to virtualize their servers and upgrade their SAP ecosystem immediately.
The result of biting the bullet and advancing their overall SAN migration plan by a year saw the consolidation of the three SAN arrays into two newer SAN platforms, which packed fatter disks with better performance. This doubled the throughput of the storage ecosystem and ensured scalability for at least two years.
Case Study Highlights
The storage ecosystem was creaking under pressure, the existing SAN arrays were already peaking in terms of I/O performance, and there was no room to add more.
Additionally, EMC, the SAN array provider, advised the company to move to its newer SAN platform, the DMX family, because the existing Symmetrix and Clariion arrays were going out of support shortly. Now the IT team prioritized the upgrade and started carving out a plan with the relevant size and roll out process. This decision-making cycle lasted about three.
In terms of scalability, performance and redundancy, it is important to right-size a storage solution, and this was one of the first challenges faced.
Touch-up or complete overhaul?
Choksi decided to go with a complete rip and replace of their infrastructure. But this would require the shutdown of all the company's applications, so Choksi convinced the operations to give him a 24-hour window of downtime.
The Symmetrix and the Clariion arrays at the primary datacenter were consolidated to one DMX array. The Symmetrix array at the DR site was migrated to another DMX array. The fiber-channel (FC) switches were also upgraded to fully leverage the 4Gbps throughput now available with the newer DMX platforms. The new arrays were populated with the required disk capacity to last for the next 24 months.
Perfect Coat
"We consolidated the existing arrays into one and brought in a smaller-sized solution for the disaster recovery site," says Choksi.
In addition, there are certain codes embedded on each disk that need to be upgraded when new software is introduced or maintenance takes place. In order to update such codes, the entire array had to be brought down. Now, selected spindles can be shut off to carry out an upgrade without holding up the entire array. This is crucial as each array runs about 200 spindles, and ensuring the high availability of mission critical applications while allowing seamless scalability is paramount, Hill says. "We have scalability built in for the next 24 months. At that point, we will have to add more disk space as our apps may grow. We are also trying to get into things like managing application performance at the user level. In addition, we have not yet done much work in terms of understanding the quantum of electrical usage while shutting off spindles. This would be of amenable use when we would want to embark on a green IT initiative," says Choksi.
That said, he knows that there's plenty in the here and now that could be taken advantage of. "People tend to utilize what's best for them and leave out a lot of other things they don't have time to utilize. We need to leverage our SAN ecosystem deeply and really push the throughput boundaries that it offers," he says.
From a shortage to untapped potential, what more could business ask for?
The Person Behind It
“We are being uncharitable to the firepower we have. We need to leverage our SAN ecosystem deeply and really push the throughput boundaries that it offers.”
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